Monday, 2 February 2015

Managing Power Plant Energy Usage with Ethernet I/O


Our supplier Acromag was recently approached by a University who had a power plant that produced both electricity and steam for campus facilities and they wanted to monitor the energy of the facility.  The chilled water and steam condensate needed to be monitored and recorded in order to totalise the pulsed outputs from magnetic, positive displacement and vortex flowmeters.  The volumetric flow rate along with liquid heat lost during the steam to heat transfer process was used to determine steam costs for managing energy used in the facility.

The University required

-          Uncomplicated, reliable installation that could be duplicated across the campus

-          Communication with current data historian software, InStep eDNA, via Modbus TCP/IP over the campus Ethernet network

The solution that Acromag devised was the MODBUS TCP/IP Discrete I/O 989EN-4016 Pulsed Outputs.

Implementing the Solution:

1. Set up 989EN-4016 discrete I/O modules to receive pulsed output signals from the flowmeters.

2. Configure 1-3 discrete input channels on the 989EN modules to be counters that totalise the input pulses.

3. The InStep software was set so that it periodically read the totalised pulse count value of each input on the I/O modules using Modbus TCP/IP communication and recorded the amount of energy used over time.

Featured Products: 

BusWorks Discrete I/O 989EN-4016

Notes:

989EN-4016 modules have 16 discrete I/O where each channel can be an input or an output. Optionally, this model allows the first 8 channels to be used as non-volatile pulse counters with the remaining 8 channels available as local output alarms for input counters.


Why Acromag:

The 989EN-4016 modules offered an affordable, reliable solution with industrial-grade housing suited for harsh environments. Quick and simple installation allowed for easy setup throughout campus. Most importantly, the campus kept their software setup unchanged as communication with the data historian software was easily achieved.

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