Tuesday, 6 September 2016

Application Note: Operational Modal Analysis on a bridge structure

For analysing big structures the Operational Modal Analysis is used. This application note shows how to use SIRIUS® instruments for data acquisition and DS-MODAL-OMA software for the in-depth modal parameter extraction. Furthermore it gives some hints how to plan the test (reference sensors, virtual points) and what has to be taken care of (sensors, amplifiers).

INTRODUCTION

Together with the Italian consultant company ESSEBI Srl (http://www.essebiweb.it/index.php) we did a measurement to get the mode shapes of a high speed train bridge segment, approx. 16m long and 10m wide. Because there were only 15 sensors available, the task was split into two measurements, changing sensor positions between.

MEASUREMENT SETUP

EQUIPMENT USED

  • DAQ system: 2 x SIRIUSi-6xACC,2xACC+, synchronised with sync cable
  • Acceleration sensor PCB 393A03 (1 V/g)
  • Acceleration sensor PCB 393B12 (10 V/g)

SOFTWARE USED

  • Dewesoft X2 SP6 (for data acquisition)
  • DS-MODAL-OMA package (for post processing)

PHOTO SETUP

OMA modal analysis
OMA modal analysis
OMA modal analysis

GEOMETRY AND SETUPS

Because there were only 15 acceleration sensors available, the measurement had to be split into two setups. Two triaxial reference sensors were kept at the same positions as references (red arrows). The green arrows show the orientation of the sensors.
In the picture below you already see the finished model.
OMA modal analysis
It also includes virtual points (without arrows), which can be linked manually to existing sensors by the use of equations. If you assume some parts of the structure as rigid, these points can enhance your geometry animation and give a more realistic behaviour even if it was not possible to mount a sensor in each point.

DATA ACQUISITION

For modal analysis of big structures we are primarily interested in the lower frequencies, therefore the sampling rate was set to 500 Hz. The whole measurement chain must be able to measure low frequencies, so we used acceleration sensors covering the low end with 0.5 Hz resp. 0.05 Hz. The new SIRIUSi-ACC amplifiers are able to measure down to 0.1 Hz by default.
The measurement duration was around 45 minutes for each setup, in the picture below you can see the raw data with the short segments of the train passing by (around 7 seconds each). During the test measurement it was noticed that when mounting the very sensitive 10V/g sensors in upright position (Z axis), they went to overload when the train was passing by, because they have a smaller range. So the mounting orientation had to be changed.
OMA modal analysis

DATA EXPORT

For both setups the data was exported to UFF file format (Universal File Format) for easy import to DS-MODAL-OMA for post processing. You can define the channel attributes (response node, response direction) e.g. 14Z+ already in Dewesoft X2 or later when importing in DS-MODAL.

DS-MODAL-OMA ANALYSIS

MODAL IDENTIFICATION

For data import of two different setups, the files must have the same length. In DEWESoft you can easily mark and export an exact time interval with the “time selector”.
The data (500 Hz sampling rate) was decimated to 60 Hz first, which results in a spectrum up to approx. 30 Hz.
After calculation of the Half PSD, the modal identification technique Narrowband OMA was applied. You can refine the result by checking the curve-fitting in the “Enhanced view”.
OMA modal analysis

MODE SHAPES

In the picture below you see two example mode shapes, the first bending (9.77 Hz) and the first torsional (10.81 Hz) mode.
OMA modal analysis
If you like further information on the DEWESoft Data Acquisition Systems or Software and reside in Australia or New Zealand, please contact Metromatics on +61 7 3868 4255 or sales@metromatics.com.au  

For outside this area, contact Dewesoft directly on +43 31 32 2252 or sales@dewesoft.com

Three new SBox Instruments from DEWESoft

NEW SBOX

Introducing three new SBOX instruments – SBOXe, SBOXre and SBOXfe.
All three instruments can run on EtherCAT® interface and can be connected in a daisy chain with one single cable for power, data and synchronisation. Instruments run on Intel® Core i7 processor and have integrated sync junction that enables Dewesoft X software to automatically recognise the device when connecting it.

NAMING CONVENTION

What does SBOXe, SBOXfe and SBOXre mean?
  • SBOX stands product family name
  • e stands for EtherCAT®. Instruments are equipped with EtherCAT® card.
  • f stands for Fanless. Instruments have no fans and are better suited for harsh, dusty environments.
  • r stands for Rack. Instruments fit into SIRIUS® R8, R3, R2D and R2DB rack units.

TECHNICAL SPECIFICATIONS

SBOXeSBOXfeSBOXre
Interfaces and options
USBFront: 4x USB 3.0 
Rear: 2x USB 2.0
Front: 4x USB 3.0 
Rear: 2x USB 2.0
Front: 4x USB 3.0
Ethernet2x GLAN, 1x WLAN2x GLAN, 1x WLAN1x GLAN, 1x WLAN
EtherCAT®1x EtherCAT® 100Mbps Full Duplex, LEMO 8pin female
Synchronisation®1x SIRIUS SYNC on L00B4f
Video1x DVI (VGA and HDMI compatible)
GPSOptional 10Hz, 100Hz + RTK
GPS displayExternal on DSUB9f connector with remote power on
Power outSwitched supply on L1B2f (max. 8A)
Technical specifications
ProcessorIntel® Core™ i7
4x 2GHz processor 
(8 cores)
Intel® Core™ i7-3517UE 
2x 1.7GHz processor 
(4 cores)
Intel® Core™ i7-3517UE 
2x 1.7GHz processor 
(4 cores)
ChipsetIntel QM57Intel QM77Intel QM77
Memory4 GB4 GB4 GB
StorageRemovable SSD: 240GB, 960GB as option, others on request 
Internal SSD: 128 GB as option
Power supply9-36 VDC9-36 VDC9-36 VDC
Power consumptionTyp. 25W, (max. 55W)30W max.Typ. 30W, (max. 55W)
Operating temperature-10 to 50°C-20 to 40°C-10 to 40°C
Storage temperature-40 to 85°C-40 to 85°C-40 to 85°C
Physical specifications
Dimensions265 x 150 x 75 [mm]265 x 150 x 80 [mm]/
Humidity (@60°C)95% RH non-condensing95% RH non-condensing95% RH non-condensing
Shock & VibrationVIBRATION SWEEP SINUS (EN 60068-2-6:2008) 
VIBRATION RANDOM (EN 60721-3-2: 1997 - Class 2M2) 
SHOCK (EN 60068-2-27:2009)

PRODUCT PICTURES

SBOXeSBOXe front and back panel

SBOXfeSBOXfe front and back panel

SBOXreSBOXre in SIRIUS® R8 rack unit

Learn more about SIRIUS® DAQ instruments.
If you like further information on the DEWESoft Data Acquisition Systems or Software and reside in Australia or New Zealand, please contact Metromatics on +61 7 3868 4255 or sales@metromatics.com.au  
For outside this area, contact Dewesoft directly on +43 31 32 2252 or sales@dewesoft.com

Major Upgrade to the DEWESoft SIRIUS RD2 Data Acquisition System

NEW SIRIUS® R2D

We are introducing a major upgrade to the SIRIUS® R2B all-in-one DAQ instrument
R2D is all-in-one unit with built in 12” multi touch full HD display. Full data throughput is guaranteed with the powerful SBOXse PC. The unit runs on EtherCAT technology. The EtherCAT® connection provides the power and transfers the measurement data and synchronisation in one single cable.
NOTE: SIRIUS® R2D is not build with battery packs. If you need portable all-in-one instrument with battery power you should look forSIRIUS® R2DB.

TECHNICAL SPECIFICATIONS

SIRIUS® R2D
Analog inputs
Max no. of SIRIUSr slices2
Max no. of analog channels32
Max no. of CAN channels2
Interfaces and options
USB4 x USB 3.0
Ethernet2x GLAN, 1x WLAN
EtherCAT®1x EtherCAT® 100Mbps Full Duplex, LEMO 8pin female
Synchronisation®2x SIRIUS SYNC on L00B4f
Video1x HDMI+LVDS
GPSOptional 10Hz, 100Hz + RTK
GPS displayExternal on DSUB9f connector with remote power on
Technical specifications
ProcessorIntel® Core™ i3-5010U 
2x 2.1GHz processor 
(4 cores)
ChipsetCognatec conga-TC97
Memory4GB
Storage256GB SSD
Display12.1'', WXGA, multi-touch
Power supply9-36 VDC
Power consumptionTyp. 40W, (max. 70W)
Operating temperature0 to 50°C
Storage temperature-40 to 85°C
Physical specifications
Dimensions446 x 357 x 205 [mm]
Weight11 [kg]
Humidity (@60°C)95% RH non-condensing
Shock & VibrationVIBRATION SWEEP SINUS (EN 60068-2-6:2008) 
VIBRATION RANDOM (EN 60721-3-2: 1997 - Class 2M2) 
SHOCK (EN 60068-2-27:2009)
SIRIUS R2D

PRODUCT PICTURES

Learn more about SIRIUS® DAQ instruments.
If you like further information on the DEWESoft Data Acquisition Systems or Software and reside in Australia or New Zealand, please contact Metromatics on +61 7 3868 4255 or sales@metromatics.com.au  
For outside this area, contact Dewesoft directly on +43 31 32 2252 or sales@dewesoft.com